CHIP CONVEYOR FOR MATERIAL HANDLING
CHIP CONVEYOR
MAG TOOLS Hinged steel belt chip conveyors are been specially designed keeping in mind the hazards that are normally encountered with conventional chips and swarf Conveyors, The Hinged steel belt chip conveyor is pressed in extra heavy duty sheet and perfect guiding of rollers ensures minimum friction and noise free operation. The body is compact in size occupies small space but due to extra chip space can handle large volume of chips.
APPLICATIONS USED FOR
Where large volume of chips are produced, such as in multi Spindle Automats, CNC Machining Centre, SPM’s CNC Turning machines, etc are to handle components in heat treatment furnaces, the continuous operation ensures least machine down time and minimum labour.
HINGED STEEL BELT CHIP CONVEYOR
MAG TOOLS Hinged steel belt chip conveyors are been specially designed keeping in mind the hazards that are normally encountered with conventional chips and swarf Conveyors, The Hinged steel belt chip conveyor is pressed in extra heavy duty sheet and perfect guiding of rollers ensures minimum friction and noise free operation. The body is compact in size occupies small space but due to extra chip space can handle large volume of chips.
DOUBLE REDUCTION WORM GEARBOX
The drive of the drum is achieved by double reduction worm and worm wheel. The worms are made in high carbon steel, hardened and ground which run on sealed ball bearings. The worm wheels are made in high wear resistance materials. An oil indicator is provided to ensure the level of oil in the gear box. This box is designed for continues and trouble free running for years.
WORKING PRINCIPLES
A chip conveyor is a mechanical device used in manufacturing industries to transport metal chips or small parts from one location to another. The working principle of a chip conveyor involves a series of interconnected belts that move in a continuous loop. As the machine generates metal chips during the manufacturing process, they are collected and deposited onto the conveyor belt. The belt then carries the chips away from the production area to a designated collection point or disposal area. This conveyor system helps in keeping the manufacturing area clean and free from debris, ensuring a safe and efficient working environment. The continuous movement of the belts helps in preventing any blockage or build-up of chips, allowing for smooth operations and uninterrupted production.
DIMENSIONAL CHART FOR CHIP CONVEYOR
PITCH OF THE CONVEYOR CHAIN
The pitch of the hinged steel belt is 4″ 2.5 “, 1.5 and 1.2 “, width varies from 6 inch to 24 inchs depending upon the volume of chips to be handled. Available in various configurations straight or inclined from 15 degree to 75 degrees. Variable or fixed speed drives as per requirement can be supplied. A safety clutch arrangement with adjustable torque limiter prevents damage to metal belt and the drive, in case of jamming.
ADVANTAGES OF MAG TOOLS CHIP CONVEYORS
1. Increased efficiency: The Mag Tools Chip Conveyor offers a major advantage in terms of enhancing overall efficiency in the operations of a manufacturing facility. By automatically collecting and removing chips, it reduces the need for manual labor and increases productivity.
2. Improved machine performance: With the Mag Tools Chip Conveyor, machines can operate at optimal levels for longer durations without any interruptions caused by chip accumulation. This leads to a reduction in downtime and maintenance costs, while also ensuring consistent and high-quality output.
3. Enhanced workplace safety: The chip conveyor helps create a safer working environment by removing the need for manual chip handling. This reduces the risk of accidents and injuries associated with sharp or hot chips, improving the overall wellbeing of the employees.
4. Longer tool life: By effectively removing chips from the machining area, the Mag Tools Chip Conveyor prevents chips from recutting themselves into the workpiece or causing damage to the cutting tools. This results in extended tool life, reducing tool replacement costs and improving the overall cost-efficiency.
5. Easy maintenance and cleaning: The chip conveyor system is designed to be easily accessible and can be quickly cleaned or maintained, ensuring minimal downtime and uninterrupted operations. This saves valuable time and resources, allowing for a smooth production process.
6. Flexibility in layout: The Mag Tools Chip Conveyor offers flexibility in terms of its layout, allowing it to be customized to fit seamlessly within the existing manufacturing setup. This adaptability ensures an optimized workflow and efficient chip evacuation in any production environment.
7. Environmental benefits: The chip conveyor efficiently collects and contains chips, preventing their dispersion into the surrounding environment. This minimizes the impact on air quality and reduces the need for cleanup, making it an eco-friendly solution for chip management.
Overall, the Mag Tools Chip Conveyor provides significant advantages in terms of efficiency, machine performance, workplace safety, tool life, maintenance, layout flexibility, and environmental impact.
CHIP CONVEYORS FOR SUPERIOR CONVEYING OF METAL CHIPS FROM CNC TURNING MACHINES
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CLIENT FEEDBACK
Insight Technologies
I recently purchased a hinged steel belt chip conveyor for my manufacturing company, and I am extremely satisfied with the product. The conveyor has greatly improved the efficiency and productivity of our operations.
First and foremost, the quality of the hinged steel belt chip conveyor is outstanding. The materials used are durable and built to last, ensuring that it can handle the heavy loads and constant movement of chips in our production line. This reliability is essential for uninterrupted operations and minimizing downtime.
Additionally, the design of the conveyor is highly functional. The hinged steel belt allows for seamless movement of chips, preventing blockages and delays. The belt is also easily adjustable, enabling us to customize its speed and direction to suit our specific production needs. This flexibility has significantly enhanced our workflow and allowed us to optimize our manufacturing processes.
Beyond its performance, the hinged steel belt chip conveyor is also very easy to maintain. It requires minimal lubrication and cleaning, saving us valuable time and resources. The conveyor's robust construction ensures that it can withstand the demanding industrial environment without frequent repairs or breakdowns.
Furthermore, I must highlight the exceptional customer service provided by the company. From the initial inquiry to the final installation, the team was professional, knowledgeable, and responsive. They provided us with comprehensive guidance in selecting the right conveyor and supported us throughout the installation process.
In conclusion, I highly recommend the hinged steel belt chip conveyor to any company in need of a reliable and efficient chip removal solution. Its top-notch quality, functional design, ease of maintenance, and excellent customer service have made a significant impact on our manufacturing operations. Investing in this conveyor has proven to be a wise decision, and I am confident that it will continue to benefit our company for years to come.
Shakti Pumps
I recently purchased a hinged steel belt chip conveyor from Mag Tools Hubli, and I am extremely satisfied with my investment. This high-quality equipment has undoubtedly improved the efficiency and productivity of our manufacturing facility.
Firstly, I must highlight the durability and sturdiness of this conveyor. The hinged steel belt is constructed with premium materials, ensuring its ability to withstand heavy loads and demanding working conditions. It has consistently operated flawlessly for our 24/7 production cycles, without any signs of wear or tear.
The design of the conveyor is another remarkable feature. Its hinged belt system allows for easy maintenance and quick belt replacement, minimizing downtime and maximizing productivity. Additionally, the conveyor is equipped with advanced features, such as variable speed control and adjustable incline, providing us with great flexibility in handling different types of materials.
The efficiency of this chip conveyor has exceeded our expectations. It efficiently transports chips, parts, and scrap materials from our machining processes to the designated collection area. The smooth and continuous flow of materials has significantly reduced bottlenecks and improved overall workflow in our facility.
Another noteworthy aspect is the exceptional customer service provided by Mag Tools, From the initial inquiry to the installation and after-sales support, their team has been professional and responsive. They ensured that our specific requirements were met and provided timely assistance whenever needed.
In terms of value for money, I am confident that this hinged steel belt chip conveyor is worth every penny. Its robust construction, reliable performance, and outstanding customer service make it a wise long-term investment for any manufacturing facility.
I highly recommend the hinged steel belt chip conveyor from Mag Tools to any industry looking for an efficient and durable solution for material handling. It has undoubtedly become an integral part of our production process, and we look forward to continuing our partnership with Mag Tools for future equipment needs.
